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Extrusion end feet for 20, 30, 40 and 10-series

How do I put a foot on the end of 2020 extrusion? · Hardware · basis: Square foot 1.6 × the profile, socket = profile outline (exact) 3 deep, clearance hole for a screw into the centre bore

Long Earth Society build part. Brackets and feet on the LES 2020 test stands; motor and bearing mounts hang off these. The engines

Exact dimensions. Every file is drawn at true size with no printing tolerance. The holes and pins that meet another part are listed below under Mating features, with the fit each joint needs; open those by your printer's or process's clearance before making the part. Mating features

sizes
4 in table

Notes

  • Each foot is a 6 mm thick square 1.6 × the profile size with R4 corners, a socket the exact profile outline 3 mm deep, a clearance hole for the screw into the profile's centre bore, and a recess the profile's width in diameter, 1.5 mm deep, underneath.
  • 20-series: 32 × 32, Ø5.5 for M5. 30-series: 48 × 48, Ø9 for M8. 40-series: 64 × 64, Ø9 for M8. 10-series: 40.64 × 40.64, Ø7.14 for 1/4-20.
  • The screw threads into the profile's centre bore (M5 on 20-series, M8 on 30 and 40).

Sizes

seriesfoot_mmsocket_mmhole_mmscrew
203220 × 20 × 35.5M5
304830 × 30 × 39M8
406440 × 40 × 39M8
10 (1 in)40.6425.4 × 25.4 × 37.141/4-20

Mating features

Drawn at the exact size. Open press, slide, run and socket features by your process's clearance; leave designed gaps and clamp fits as drawn.

featureexactmates withfitfiles
bracket / gusset / plate screw holesØ5.5 / 6.6 / 9.0 / 7.14M5 / M6 / M8 / 1/4-20 clearancedesignedall
foot socketprofile outline (20 / 30 / 40 / 25.4)profile endsocketfoot-*
foot screw holeØ5.5 / 9.0 / 9.0 / 7.14M5 / M8 / M8 / 1/4-20 into the centre boredesignedfoot-*

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

WikipediaT-slot nutwebCC BY-SA 4.0 (text)
OpenBuildsTee nuts and brackets for V-slotweb, STEPOpenBuilds site verify
Long Earth SocietyEngine and rig builds on extrusion framesweb, videoLES site

Free files

★ Free files 4 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

foot-2020-series end foot: 20 × 20 socket for the profile end (exact), Ø5.5 clearance for an M5 into the centre boreSTEP · STL
foot-3030-series end foot: 30 × 30 socket for the profile end (exact), Ø9 clearance for an M8 into the centre boreSTEP · STL
foot-4040-series end foot: 40 × 40 socket for the profile end (exact), Ø9 clearance for an M8 into the centre boreSTEP · STL
foot-10in10in-series end foot: 25.4 × 25.4 socket for the profile end (exact), Ø7.14 clearance for an 1/4-20 into the centre boreSTEP · STL

Plain text: sheet.txt · JSON: /api/geometry?object=t-slot-feet

Extrusion end feet for 20, 30, 40 and 10-series, isometric render of a generated part
Render of foot-20 from the free STEP; not to scale.

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Questions

What screw holds a foot on 2020 extrusion?

An M5 through the Ø5.5 hole into the tapped 4.2 mm centre bore.

How deep is the socket?

3 mm, at the exact profile outline.