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Thermoacoustic standing-wave engine, half-wave, loudspeaker alternator, 2 in tri-clamp

The propane standing-wave engine as a half-wave: closed at both ends, a 40 mm loudspeaker in the top cap as the alternator.

Gas column 747 mm between two closed ends (λ/2) · 242 Hz at 427 °C · onset ≈ 271 °C · ≈ 0.46 W of sound into a matched end load at 3 kPa at the hot end

Exact dimensions. Every part is drawn at true size with no printing tolerance; each part's page lists its mating features and the fit each joint needs, so open those by your process's clearance before making the parts.

28 parts, every one a file here · all STL URLs · Markdown · tick lines as you go (saved in this browser)

subsystemobjectpartsqtynote
NoneThermoacoustic finned hot headta-finned-head-2in STEP · STL1closed hot end, one piece: no joint and no gasket in the flame
NoneThermoacoustic bore spacers and liners fta-spacer-2in-60 STEP · STL1hot-cavity liner: from the closed end to the hot exchanger
NoneThermoacoustic heat exchangersheat-exchanger-hot-2in STEP · STL1
NoneThermoacoustic stack for tri-clamp spoolstack-honeycomb-2in-40-c1.5 STEP · STL1
NoneThermoacoustic heat exchangersheat-exchanger-cold-2in STEP · STL1inside the water jacket
NoneThermoacoustic bore spacers and liners fta-spacer-2in-8.4 STEP · STL1gasket lip to the cold exchanger
NoneThermoacoustic water jacketta-jacket-half-2in-14 STEP · STL2water jacket over the cold exchanger, 9.35 below the head face
NoneSocket head cap screwsshcs-m4x25 STEP · STL2jacket ears
NoneHex nutsnut-m4 STEP · STL6jacket (2), hangers (4)
NoneTorch stand for a horizontal tri-clamp htorch-stand-40 STEP · STL1under the head, 40 below the closed end; the heat source is a propane / butane torch head in the ring
NoneSet screws (grub screws)set-m4x10 STEP · STL3centre the torch head in the ring
NoneTri-clamp spool (two ferrules on a tube)tc-spool-2in-12in STEP · STL2resonator: two 12 in spools (both hangers on the lower)
NoneTri-clamp gaskettc-gasket-2in STEP · STL3Type B
NoneTri-clamp clampclamp-half-2in STEP · STL63 joints, two halves each
NoneSocket head cap screwsshcs-m5x30 STEP · STL6two per clamp
NoneHex nutsnut-m5 STEP · STL6in the clamps' hex traps
NoneThermoacoustic driver capdriver-cap-2in-40mm-speaker STEP · STL1closes the top: the half-wave's second closed end
None40 mm loudspeaker envelope (the speaker speaker-envelope-40mm STEP · STL140 mm loudspeaker in the cap's socket, cone toward the gas
None2020 aluminum extrusion2020-200 STEP · STL2rails on the bench
None2020 aluminum extrusion2020-400 STEP · STL2uprights; the hangers bolt to their faces
NoneL corner brackets for 20corner-bracket-20 STEP · STL4two per upright, front and back, onto its rail
NoneButton head socket screwsbutton-m5x10 STEP · STL8bracket screws, a washer each
NoneFlat washerswasher-m5 STEP · STL8
NoneDrop-in T-nuts for 20tnut-dropin-20-m5 STEP · STL128 per stand for the brackets, 2 per hanger
NoneSpool hanger collarshanger-2in-tab STEP · STL2clamps a spool tube; its bar bolts to both uprights
NoneSpool hanger collarshanger-2in-plain STEP · STL2the other half of each hanger
NoneSocket head cap screwsshcs-m5x16 STEP · STL4hanger bar into the uprights' T-nuts
NoneSocket head cap screwsshcs-m4x20 STEP · STL4close each hanger on its tube

Assembled engine

Thermoacoustic standing-wave engine, half-wave, loudspeaker alternator, 2 in tri-clamp, assembled

A propane-fired half-wave standing-wave thermoacoustic engine in 2 in tri-clamp: finned hot head, water jacket, two 12 in spools and a 40 mm loudspeaker cap on top, hung from a 2020 stand; about 99 × 243 × 866 mm.

Assembly STEP (14.8 MB) · STL (5.9 MB) · 93 parts

Build order

  1. Stand: rails, uprights, brackets; torch stand on the bench at the column axis, ring toward the back.
  2. Head closed end down: 60 liner, hot exchanger, stack, cold exchanger, 8.4 spacer to the lip, all from the face.
  3. Water jacket halves on the head 9.35 mm below the face, M4 × 25 each side.
  4. Type B gasket, 12 in spool, clamp; Type B gasket, 12 in spool, clamp; Type B gasket, driver cap with the speaker, clamp.
  5. Two hangers on the lower 12 in spool; torch head in the ring.

Agents: each row's object has /api/geometry?object=slug and the MCP tool get_free_files; the STL list above is every part.

JSON: /api/geometry?object=list-ta-standing-half-wave-2in-speaker